K1 MaxPA-CFEnd-use
Topology-optimised mounting bracket
Load paths solved in FEA, then printed in carbon-fiber nylon at 60% infill. Replaced a machined aluminium part at a third of the cost and 40% of the weight.
Lab Showcase
Inside the lab, and what comes off the plate
Production parts, prototypes and the machines that make them, including the support-removal step most bureaus crop out of the photo.
- P1S ComboPETGPrototype
Infill density test coupons
A density sweep from 8% to 45%, printed on one plate to characterise stiffness and weight before committing a production run.
- Supports onFinished
Drag the handle, or focus it and use the arrow keys, to compare the raw print against the finished part. P1S ComboPETGDetailImpeller, supports on / supports off
A 62 mm impeller straight off the plate beside the finished part. Printed at 0.08 mm layers; every support witness is cut back and dressed by hand.
- K1 MaxASAEnd-use
Outdoor sensor enclosure
Printed in ASA for genuine UV stability, with an integrated gasket channel and heat-set insert bosses. Fielded outdoors for 18 months without discolouration.
- P1S ComboPLA (4 colours)Prototype
Four-colour control panel, printed in one pass
Legends, colour-coded zones and housing printed together on the AMS. No painting, no decals, no assembly: the labelling is the part.
- P1S ComboPLAPrototype
Compound gear train, printed in place
Four meshing gears printed as one assembly with 0.25 mm clearances at 0.08 mm layers. Free-running once the supports are cleared.
- K1 MaxPCEnd-use
Routed cooling manifold
Internal channels no drill can reach, consolidated from a nine-piece assembly into a single polycarbonate print that holds pressure.
- K1 MaxASAPrototype
Full-plate helmet shell
A 290 mm shell filling the build envelope, printed in one 26-hour run at 0.28 mm layers with the chamber sealed to stop corner lift.
- K1 MaxMixedLab
Inside the lab: the two cells
A Bambu Lab P1S Combo with its AMS beside a Creality K1 Max, both enclosed and camera-monitored, running back-to-back jobs through the week.
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